Meet the Guy Who Builds Amazing Props for Hollywood

Industry
Consumer Goods
Country
flag

United States

Use case
Prototyping
Technology
3D PrintingCNC Machining
Product

signature deadmau5 helmet, scale replica of the Star Wars Landspeeder

case hover image

Xometry was able to get that out for me within a couple of days and have it nickel plated so it looked like the real deal. I polished it all up and then did a gold overlay on it.

Tom Bostic Hollywood studios and superstar musicians Cohen, Bostic, and their team

Tom Bostic didn’t purposefully embark on a career path that would lead to him building props for Hollywood studios and superstar musicians. He stumbled into it after his stepdad issued him an ultimatum when he was a teenager. “He bought this old beat up Jeep and sold it to me,” Bostic recalled in an interview. “When I first got it he handed me an $80 service manual and a car note. Since I was a 17 year old kid an $80 book seemed like a lot but I also knew this old jeep was going to need some work so chances are I’m going to need this book. He told me his tools were in the basement and to put them back when I’m done.”

Sure enough, the Jeep broke down a short time later, and so he grudgingly got to work learning how to repair it. But then something curious happened: Bostic realized he enjoyed the work, and it began snowballing beyond simple repairs. He and his friends became obsessed with installing bigger and better sound systems into the Jeep, and other kids at his high school began to take notice. “They were bringing me their cars and paying me to work on them, and I just started getting more and more cars,” he said. “I was doing all this work out of my parents’ garage, and then it got to the point where I realized that if I just rented a shop I could do this full time.” And this is how Bostic ended up running his own shop by the age of 21. 

Bostic was soon known all around as the go-to guy if you wanted a high-end sound system installed in your car, and in the early 90s he became heavily involved in the audio competition scene, a then-thriving subculture where enthusiasts would compete for who could install the loudest and most impressive stereo systems. “It was like a sound version of drag racing,” said Bostic. “You put two cars next to each other and basically you see whose is the loudest.” Most other participants merely propped their speakers on cheap plywood, but Bostic, ever the perfectionist, used fiberglass and a custom paint job to make it look professional. “The first event we took it to was the spring break nationals in Daytona, and they literally stopped the event and said, OK, I will give everybody 10 minutes to take pictures of this car. These are what these cars should look like. They shouldn’t look like these over here with just raw plywood and a bunch of woofers screwed to a box.”

Xometry Image

Tom developed custom car audio systems

Within the world of car audiophiles, Bostic was a celebrity. After he sold his shop, he went on to work for MTX Audio, a manufacturer for high performance car audio systems. “I built show cars for them and then traveled to the events where the cars were being shown,” he said. This is when he first got involved in the entertainment industry. In 2004, MTV debuted a show called Pimp My Ride. MTX Audio would provide the equipment and labor for said ride pimping. “We weren’t characters on the show, but you would see the backs of our heads a lot as we worked on the cars,” he explained.  “For the last season, I think they did 15 episodes and we were in 9 or 10. We were out there as much as we were able to be.”

Eventually, however, the custom audio scene died down after vehicle manufacturers began offering better sound systems. It was around this time that Bostic reconnected with an old friend, Andy Cohen, who had been one of his original auto shop customers. Cohen began pestering him to come take on some projects in his own garage. “I went over there and started doing a project for him, and that snowballed into another project, and then before I knew it he had all these other ones lined up.” Bostic suddenly found himself taking on odd jobs like refurbishing former military helicopters and reconstructing a B-52 drop tank.

Xometry Image

Tom developed a Landspeeder replica for Junkyard Empire

This is how Bostic’s second plunge into the entertainment industry came about. A network had shown interest in working with his friend Cohen, and after some back-and-forth deliberation, it settled on a show called Junkyard Empire in which Cohen, Bostic, and their team—took on custom repair auto work.

The rights for the show were then scooped up by the car channel Velocity. For one episode Bostic came up with the idea to build a scale replica of the Star Wars Landspeeder. To recreate many of the original parts for the speeder, Bostic relied heavily on 3D printing. He was doing a lot of in-house 3D printing; however, as with many smaller 3D printers, his printer had limitations.   

Two years ago, he found Xometry’s instant-pricing platform. One of his customers wanted a custom version of the signature deadmau5 helmet that included the Marine eagle, globe, and anchor insignia. “Xometry was able to get that out for me within a couple of days and have it nickel plated so it looked like the real deal,” he recalled. “I polished it all up and then did a gold overlay on it.”

Bostic finds himself returning to Xometry over and over again because it can take on virtually any job he throws at it. “You have everything,” he said. “Pretty much every option you can think of. Most places I had been getting quotes from only had a couple of materials to choose from, but with Xometry I had access to all the machines and all the materials. I’m just looking forward to some of the bigger projects I have coming up and being able to just utilize some of the cool stuff [Xometry has].”

If you ask Bostic what his biggest challenge is today, he’d say it’s figuring out what to say no to. He receives so many business inquiries from people who stumble across his social media posts and doesn’t have the time to take on even a fraction of the jobs offered to him. In some cases, like when deadmau5 decided to use one of Bostic's deadmau5 heads for his stage show, saying yes is a no-brainer. But for every R2D2 replica he makes for a client, he has to turn 10 other clients down for the same replica simply because he doesn’t have the time.

“It is tough when you have the skills to build so many different things,” Bostic said. “Hopefully one day we will find the right balance between projects that are both good for my budget and fun to do. Some of these projects I take on are just not money makers, but then again they’re too cool to pass up.”

Xometry Image

A custom deadmau5 helmet CNC machined by Xometry

Explore More Case Studies

The Most Realistic and Lovable Robot Dog is Here card image

The Most Realistic and Lovable Robot Dog is Here

Robotics Consumer Goods
3D Printing CNC Machining Injection Moulding
Prototyping, R&D
Read Story

We essentially needed the dog to be able to complete a series of organic motions like run, jump, and gently collapse, as a puppy might into the lap of its owner.

Jessica Das lead engineer of the project Office Pup
Read Story
悦己悦人,这款DIY超便携游戏“神器”背后的情怀 card image

悦己悦人,这款DIY超便携游戏“神器”背后的情怀

Consumer Goods Electronic
CNC Machining
Prototyping
Read Story

Xometry 择幂科技的工程师非常积极地帮我解决问题,在改进外壳设计的工艺细节上提供了不少建议,收到反馈也都是第一时间响应处理。这在行业里是很难得的!

徐楠 个人创客
Read Story
复刻 Barentsz 钟:传统与现代制造技术的融合 card image

复刻 Barentsz 钟:传统与现代制造技术的融合

Machine Building Consumer Goods
3D打印 CNC Machining Sheet Metal
Prototyping, R&D
Read Story

钟表协会始终遵循着尊重传统工艺与拥抱现代创新之间的平衡。其中一项创新是采用 3D 打印技术,该技术已成为塑料钟表零件原型制作的宝贵工具。通过 Xometry  择幂科技获取高质量的 3D 打印部件,我们可在开始金属量产前对设计进行高效验证。该方法让我们能以最低材料浪费与成本,优化复杂机械结构(如齿轮组)。

Peter Chevalier 协会成员 荷兰钟表协会
Read Story
Yoseyomo: Secure Crypto Storage, Engineered for a Lifetime card image

Yoseyomo: Secure Crypto Storage, Engineered for a Lifetime

Consumer Goods
CNC Machining
High-Volume Manufacturing
Read Story

Xometry didn’t just deliver parts—they helped validate material choices, fine-tune the mechanical design, and streamline Yoseyomo’s path to market. And throughout, the Instant Quoting Engine played a key role.

Iñaki Zubeldia Co-founder and CEO Yoseyomo
Read Story
Facedip: Cooling Down Skincare with Xometry’s Manufacturing Expertise card image

Facedip: Cooling Down Skincare with Xometry’s Manufacturing Expertise

Consumer Goods Healthcare
3D Printing Injection Moulding
High-Volume Manufacturing
Read Story

Xometry is the company that made it the easiest. I talked to a few different companies, and Xometry felt like the best fit for me. A lot of these decisions do come down to who do I want to work with long term, so who do I get the best feeling from and who feels like they understand the product and are excited about it and want to be involved as well.

Nicole Jeffery Founder Facedip
Read Story
Creating a bike mount for Apple AirTag in under 2 weeks card image

Creating a bike mount for Apple AirTag in under 2 weeks

Consumer Goods
3D Printing HP Multi Jet Fusion
Prototyping
Read Story

It’s not the first time that I ordered from Xometry and I am always happy with your services. You can get parts quite fast at reasonable costs. That’s what I needed with this project. I think I got my parts within about a week and in the meantime I got everything else ready, like renders and marketing materials to prepare for the launch.

On the same day the first parts arrived, I checked them and they were perfect! Then I filmed the video to announce the product launch.

Nyckle product designer New Things Lab
Read Story
An engineer fulfils his childhood dream after 50 years by having chess pieces machined card image

An engineer fulfils his childhood dream after 50 years by having chess pieces machined

Consumer Goods
CNC Machining
Prototyping
Read Story

The company near me was interested in my project, but from the start I was told that it would be too expensive. This is where Xometry's strength lies: the network and the ability to have the parts machined by the most suitable company lets you offer attractive prices.

And then I saw that you were doing work for the nuclear industry. As I know the nuclear industry myself and the requirements in terms of quality, materials and precision, I knew that there wouldn’t be any problems in terms of skills and product quality.

Eric a private customer
Read Story
Bodo Pistor: professional model making and 3D printing for producing tyres card image

Bodo Pistor: professional model making and 3D printing for producing tyres

Consumer Goods
3D Printing Stereolithography Selective Laser Melting
Prototyping
Read Story

Normally, it’s difficult to find what you need now that there are so many 3D printing options, material properties or design requirements on a digital manufacturer’s website. That’s why you need good customer support to help you with your order so you don’t end up with badly produced parts because you choose the wrong options. Xometry gave me all the help I needed and I got the exact parts I wanted.

Bodo Pistor professional model maker Pistor Modellbau
Read Story
TRÖTE: Where Glass, Technology, and Sound Become a Sculptural Experience card image

TRÖTE: Where Glass, Technology, and Sound Become a Sculptural Experience

Consumer Goods
Sheet Metal
Prototyping
Read Story

TRÖTE began with a bold question I asked myself: Can sound become a physical form? This challenge brought together traditional craftsmanship, acoustic science, and advanced manufacturing. Rather than hide components inside a box, I wanted TRÖTE to showcase its structure — making each element part of a visual and acoustic story.

Nils Sorger designer TRÖTE
Read Story
VideoBook to store and share memories & experiences developed using on-demand injection moulding services card image

VideoBook to store and share memories & experiences developed using on-demand injection moulding services

Consumer Goods
Injection Moulding
High-Volume Manufacturing
Read Story

We find the concept of on-demand manufacturing that Xometry offers highly useful and believe it fills an increasing need, especially in a fast-paced world like the one we live in. For our part, it lets us keep up with the tight schedule we’re working to and quickly adapt to potential changes and large order batches coming up.

Julian Mandel founder memperience
Read Story
The First Commercial 3D Chocolate Printer card image

The First Commercial 3D Chocolate Printer

Consumer Goods
Sheet Metal
Prototyping
Read Story

The time the Xometry sales reps and engineers took to sit down with us and go through our parts in detail was invaluable. Other manufacturers would have made great parts but would have manufactured exactly what we had on the page.

Ellie Weinstein graduate the University of Pennsylvania
Read Story
Customer Story: Scewo AG. What if Climbing Stairs Seemed Like Mount Everest to You? card image

Customer Story: Scewo AG. What if Climbing Stairs Seemed Like Mount Everest to You?

Healthcare
3D Printing CNC Machining Die Casting
High-Volume Manufacturing
Read Story

Xometry deliver superb work. They are very versatile in terms of manufacturing processes and materials, are fast, have good customer service, they communicate and ask questions and on top of all this, the parts are good value.

Tabita Rüegg Head of Marketing Scewo AG
Read Story